Technical Services

（Ⅰ）Engineering  

The principles of heat and mass balance are frequently applied in the design of new equipment and the resolution of existing site issues. Our service offers comprehensive mass and energy balance analysis for your plant. This service can be applied to both individual unit machines and entire plants, which may comprise multiple units and machines.

Our methodology enables us to gain deeper insights into the interactions between pressure, temperature, flow and concentration of the streams in a process plant. Thermal mass balance calculations are an invaluable tool for optimising plant sizing and identifying the optimal flow rate for maximum efficiency.

Our analysis has been successfully applied to a diverse range of industries, including chemicals, food, minerals, waste and recycling plants. By transforming heat and mass balances into process flow diagrams, we can streamline the equipment sizing process.

（Ⅱ）Process equipment design  

The objective of our product design engineering department is to enhance the quality of existing equipment through superior product design.

Our design services include optimising existing products and designing new custom equipment.

（Ⅲ）Thermal design  

Our company has considerable expertise in thermal engineering and plant thermal design. Our expertise is founded on the resolution of field issues encountered over many years of hands-on experience and the analysis of the consequences of flow and thermal design shortcomings.

In the thermal design of heat transfer equipment, we apply rigorous analytical skills to ensure that energy is managed and processed in a way that minimises heat loss and ensures that mechanical stresses are handled correctly, in line with the highest industry standards.

The thermal analysis of process plants, when combined with a good understanding of heat and mass balance, is an essential tool for optimising energy use through the design of specialised heat recovery systems.

（Ⅳ）CAE Simulation

When used in conjunction with a solid grasp of heat and mass balance, CAE (CFD Computer Fluid Dynamics/DEM Discrete Element Modeling) can assist us in identifying the underlying causes of failures in process industries. It is also an effective tool for optimising existing designs.

The latest developments in multi-physics modelling can significantly streamline the design process, reducing the number of iterations and saving valuable time when addressing site-specific challenges or optimising existing or new designs.

The use of computer-aided engineering (CAE) for process performance optimisation is a rapidly expanding service. It has been proven to save significant time when solving site-wide problems, including those related to heat transfer, fluid flow, equipment sizing, energy efficiency and more!

（Ⅴ）Research and Development

The Design of Experiments (DOE) is a statistical method that enables the optimal number of experiments to be conducted and a model of the data to be formulated, thus allowing causal relationships to be predicted. Experiments can be used to optimise machine designs, with the objective of maximising or minimising parameters.

We offer scientific consulting services in the areas of machine design and production processes. We assist our clients in the setup and analysis of experiments, as well as the development of predictive models.

Our advanced thermal design solutions allow us to prioritise thermal performance and efficiency in the design and development of research and prototype projects.

We frequently collaborate with clients on the design of such systems, where our objective is to identify the optimal balance between the highest thermal performance and the best thermal efficiency.

The TPRO (Thermal Performance Research) machine is an example of our R&D equipment that achieves the highest performance and best thermal efficiency.

（Ⅵ）Process optimization Production optimization   

Our process and production optimisation services assist our clients in enhancing performance across a range of areas, including reducing maintenance and operating costs, increasing availability, and minimising environmental impact. We employ a range of technologies and processes to achieve these outcomes, and our team is proficient in both technology and business analysis. We can assist you in identifying and rectifying process issues, as well as minimising wastage.

In order to meet the sustainability needs of the modern business environment and drive growth, an increasing number of companies are implementing green initiatives. These initiatives include reducing energy consumption, using recycled materials, and implementing sustainable practices within the company.

Our optimisation services are bespoke, tailored to the specific requirements of our clients. We collaborate with them to pinpoint areas

Plant Optimization

For the past 30 years, our company has been a leading provider of engineering solutions for the design of heat transfer plants. 

Over the course of our 30-year history, we have amassed a wealth of knowledge and expertise in this field.

Our expertise allows us to provide unique equipment optimisation services and advanced modelling, with the aim of improving the efficiency of heat transfer systems.

Our areas of expertise include optimising equipment such as incinerators, ovens, dehydrators, chillers, combustion and heat recovery systems, and filtration systems. Our engineering team is equipped to assist with both the resolution of existing field issues and the enhancement of equipment efficiency.

Ⅶ   Audit and data analysis  

（Ⅰ）Feasibility study

Feasibility studies and conceptual design solutions

The process of making investment decisions on capital expenditures can be challenging without the appropriate information. Our company offers a comprehensive range of services designed to enhance manufacturing processes..

A feasibility study will assess the capital and operating costs of potential design solutions. We then conduct a thorough review of the conceptual design solution with the objective of identifying a solution that aligns with the client's financial budget and growth plans.

（Ⅱ）Industrial energy audits  

Industrial energy audits represent a crucial tool for gathering energy data and assessing energy usage and waste. This is particularly crucial in light of the significant increase in energy costs.  

Energy audits are an essential component of the manufacturing process in the industry, and we are equipped to offer a comprehensive suite of services for the collection of energy data.

The data can then be used to propose solutions that will both save energy and meet future sustainability goals!

（Ⅲ）Audit of industrial heat loss

 In light of the recent surge in fuel prices, there is an unprecedented opportunity to reduce heat loss in factories and industrial facilities. Our services extend beyond thermal imaging surveys, which we specialise in.

Furthermore, we can recommend new insulation strategies for industrial environments that will generate the best return on investment.

（Ⅳ）Industrial Process Modeling  

It is essential to employ industrial process modelling in order to gain a comprehensive understanding of, and to optimise, manufacturing operations. This approach generates valuable insights and improves efficiency by utilising field data to make accurate predictions and informed decisions, thus enhancing the overall effectiveness of the manufacturing process.

The objective of data-driven process modelling is to create resilient models that enhance decision-making and operational efficiency. These models employ sophisticated techniques such as machine learning to analyse intricate data patterns, anticipate outcomes and enhance operational efficiency.

In essence, data-driven industrial process modelling is a transformative approach that takes raw data and turns it into actionable insights, ultimately leading to better decisions and enhanced manufacturing efficiency.

Pinch Point Analysis Services offers a unique energy audit methodology that enables clients to balance capital investment and operating costs by analysing the entire plant to find the most cost-effective mix of heat recovery units. This entails conducting an energy audit on each unit and assessing the potential for energy recovery between each unit.

（Ⅴ）Process evaluation   

A process assessment is a more detailed examination of specific aspects of a process, whereas a feasibility study takes a broader, more comprehensive view of the process as a whole.

Process assessment is an essential component of data collection and analysis, as it enables the evaluation of process performance and the identification of potential areas for improvement.  

It is possible to use existing data from the site to assess new potential areas for improvement by focusing on changing process inputs and evaluating process outputs.

（Ⅵ）Customization Options

Our product adaptability design allows us to maximise mechanical production efficiency.

Our customised industrial dehydrator products are highly adaptable and can be customised according to a variety of industrial needs. The range of customisation options includes equipment size, expected production capacity, heating system, material conveying system, control system, and so on. All of the above conditions can be designed to suit the specific requirements of customers.

Should the enterprise have further advanced customisation requirements, such as multi-stage drying set-up, cleaning, maintenance, material, structure, automation degree, energy saving and environmental protection requirements, remote intelligent management, data analysis, etc., our consultant team will discuss the feasibility of these with the enterprise in more detail.

（Ⅶ）Energy Management

Energy design can be tailored to meet the specific requirements of each customer, resulting in reduced operating costs through the implementation of energy-saving design principles.

Product quality control is assured by precise control of drying temperature and time.

The equipment is designed to be scalable and flexible. The system is designed to adapt to changing production conditions and capacity requirements.

（Ⅷ）Counseling and Assessment

Our engineering team will conduct a comprehensive review with the enterprise to ascertain its production process, product specifications, and drying requirements. This will ensure that our equipment is fully aligned with the enterprise's requirements.

（Ⅸ）Flexible design and manufacturing

In response to shifts in market demand, enterprises must adapt their requirements accordingly. The ability to customise equipment allows businesses to adapt and upgrade according to changing requirements and goals.

（Ⅹ）Innovation and competitive advantage

The use of bespoke equipment can assist businesses in the realisation of innovative products or the optimisation of production processes, thereby enhancing the attractiveness of their products and conferring a competitive advantage upon their business

（XI）Additional accessories

The automation control system is designed to streamline processes and enhance operational efficiency.

Our control system has been designed to offer remote monitoring capabilities, allowing users to view the operation of the equipment in the field at any time. It also boasts a powerful process data storage and recall function, enabling users to save and recall data on the company's product processing, debugging and other operations. This can be used to build a comprehensive company process database, reducing the technical expertise required of equipment operators and avoiding disruption to production due to personnel changes.

Ⅷ  Production and quality control

At our company, quality is our top priority. To guarantee product quality, we utilise cutting-edge production processes and equipment, and maintain rigorous control over every stage of the supply chain.

Our company is committed to quality and production excellence. We require the highest standards of quality at every stage of the production process, from the initial screening of raw materials to the finished product leaving the factory. We exercise rigorous control over every aspect of the production cycle.

It is only by controlling every detail that we can guarantee the high quality of our products. We have been concentrating our efforts on the improvement of our quality management procedures, from the sourcing of raw materials to the production process itself. We maintain strict control over every aspect of the process.

We consider it our duty to ensure that our drying systems deliver optimal results for your products and maintain the highest standards of quality over time.

Furthermore, due to the continuous operation over many years, even high-quality parts will eventually wear out and require repair or replacement.

Regular maintenance ensures the reliability and performance of all system components.

Should the need arise, our technicians will adjust key parameters in order to maintain process reliability. Our Performance Services provide a comprehensive, worry-free solution for your drying system. We guarantee the availability of spare and wear parts to ensure your continued safety.

（I） Quality Management Philosophy

We adhere to the principle of "quality first, customer first" and are committed to providing customers with high-quality products and services. By continuously improving our quality management system, we guarantee that every product and service meets or exceeds our customers' expectations.

（II） Quality Management System

We have implemented a comprehensive quality management system that encompasses every stage of the product lifecycle, from design and production to sales and after-sales service. Our quality management system is fully aligned with the ISO 9001 international standard and undergoes continuous improvement to ensure it remains fully responsive to evolving market demands.

（III） Quality Control Process

e have rigorous quality control measures in place throughout the entire product life cycle. The specific processes are outlined below:

Design phase:

At the outset of the product design process, a comprehensive demand analysis and risk assessment are conducted to guarantee that the design scheme is founded on scientific principles and is both feasible and responsive to customer requirements.

Procurement phase:

It is the responsibility of the purchasing department to ensure that all raw materials and components purchased meet the required quality standards. Suppliers are subject to regular assessments and audits to ensure the continued provision of high-quality materials.

During the production phase, each process is equipped with quality control points, which are implemented in accordance with the process flow and standard operating procedures. The production process makes use of sophisticated testing equipment and techniques to guarantee product quality.

Test phase:

Once production is complete, a series of comprehensive performance tests and quality inspections are conducted to guarantee that the products align with the design specifications and customer expectations. Any products that do not meet the required standards will be analysed and improved upon in order to prevent inferior products from entering the market.

Factory inspection:

Prior to leaving the factory, each product undergoes a final inspection and testing procedure to guarantee that the quality meets the required standards. Only products that have been deemed fit for sale by our rigorous inspection process may leave the factory.

（IV） Client service

We place a high value on customer feedback and collect customer opinions and suggestions through various channels to ensure that our products and services remain continuously improved. Our customer service system encompasses the following elements:

Pre-sale service: Prior to a customer's purchase, we provide comprehensive product information and technical assistance to assist them in making an informed decision.

During the sales process, we: During the product delivery process, we provide installation and commissioning services to ensure the product operates correctly. We also offer operational training to help customers use the product correctly.

Our after-sales service is designed to provide customers with ongoing support and assistance. Following delivery, we offer regular maintenance and repair services to guarantee the product's long-term stability and optimal performance. Our customer service team is available 24/7 to respond to customer needs and resolve any issues promptly. Furthermore, we offer extended warranty and spare parts support to guarantee uninterrupted production for our customers.（V） Continual improvement

We are dedicated to the ongoing enhancement of our quality management system. We identify and resolve potential issues through regular audits and evaluations. We proactively implement advanced management concepts and technologies to ensure the continuous improvement of the quality of our products and services. Our objective is to retain our leading position in the industry through continuous improvement and to provide superior products and services to our customers.

Our comprehensive quality and service system ensures that we provide our customers with high-quality, reliable products and services, thereby winning their trust and satisfaction. We believe that only by persistently pursuing excellence can we maintain our position as a market leader in the face of intense competition.